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 DVTR2800S Series
HIGH RELIABILITY HYBRID DC-DC CONVERTERS
DESCRIPTION
The DVTR series of high reliability DC-DC converters is operable over the full military (-55 C to +125 C) temperature range with no power derating. Unique to the DVTR series is a magnetic feedback circuit that is radiation immune. Operating at a nominal fixed frequency of 475 kHz, these regulated, isolated units utilize well controlled undervoltage lockout circuitry to eliminate slow start-up problems. These converters are designed and manufactured in a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883. This product may incorporate one or more of the following U.S. patents: 5,784,266 5,790,389 5,963,438 5,999,433 6,005,780 6,084,792 6,118,673
FEATURES
* * * * * * * * * * * * * * * * * * * * High Reliability Very Low Output Noise Wide Input Voltage Range: 15 to 50 Volts per MIL-STD-704 Up to 40 Watts Output Power Output Voltage Trim Up +10% Radiation Immune Magnetic Feedback Circuit NO Use of Optoisolators Undervoltage Lockout Indefinite Short Circuit Protection Current Limit Protection Industry Standard Pinout High Input Transient Voltage: 80 Volts for 1 sec per MIL-STD-704A Radiation Hardened Version Available Precision Seam Seal or Solder Seal Hermetic Package High Power Density: > 40 W/in3 Custom Versions Available Additional Environmental Screening Available Meets MIL-STD-461C and MIL-STD-461D EMC Requirements When Used With a DVMC28 EMI Filter Flanged and Non-flanged Versions Available. MIL-PRF-38534 Element Evaluated Components
Figure 1 - DVTR2800S / DVTR2800SF DC-DC Converter (Not To Scale)
1X007DSG
11314 4th Avenue West, Suite 206 Everett, WA 98204 http://www.vpt-inc.com
Sales Information: Phone: (425) 353-3010 Fax: (425) 353-4030 E-mail: vptsales@vpt-inc.com
1
DVTR2800S Series
SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR283R3S Min
15 0
4
+15C -65C to +150C 270C (49 / 52) Grams
Parameter STATIC
INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power
3 3 4 4
Conditions
DVTR2805S Max
50 80 6 90 50 1.5 13.0 14.8 14.5 3.35 3.40 20 6.06 50 20 50 16 16 1000 550 600 -
Typ
28 11.0 3.30 3.30 475 413
Min
15 0 9.0 12.0 11.0 4.95 4.875 0 0 72 400 500 100 -
Typ
28 11.0 5.00 5.00 475 413
Max
50 80 6 90 50 1.5 13.0 14.8 14.5 5.05 5.125 30 6.0 50 20 50 16 16 1000 550 600 -
Units
Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz
V V mA mA mAp-p V V V V V V W A mVp-p mV mV % W W F kHz kHz M kHrs
Inhibit Pin Open Circuit Voltage
9.0 12.0 11.0
VOUT VOUT VOUT VOUT VOUT VOUT
TCASE = 25C TCASE = -55C to +125C
3.25 3.20 0 0
Current
Ripple Voltage Line Regulation Load Regulation EFFICIENCY
Full Load, 20Hz to 10MHz VIN = 15V to 50V No Load to Full Load Overload
4
67 400
LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD
4
Short Circuit
SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION MTBF (MIL-HDBK-217F) VH - VL = 5V, DC = 20-80% 500 VDC AIF @ TC = 55C VOUT VOUT VOUT
500 100 -
DYNAMIC
Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot
2 4
Half Load to Full Load VIN = 16V to 40V VIN = 0V to 28V
-
300 300 -
400 500 600 500 20 15
-
300 300 -
500 500 600 500 20 25
mVPK Sec mVPK Sec mSec mVPK
Line Step Output Transient
2, 4
Notes:
1. Dependant on output voltage. 3. Derate linearly to 0 at 135C.
2. Time for output voltage to settle within 1% of its nominal value. 4. Verified by qualification testing.
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2
DVTR2800S Series
SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR2812S Min
15 0
4
+15C -65C to +150C 270C (49 / 52) Grams
Parameter STATIC
INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power
3 3 4 4
Conditions
DVTR2815S Max
50 80 6 90 50 1.5 13.0 14.8 14.5 12.12 12.30 40 3.33 50 20 50 14 14 500 550 600 -
Typ
28 11.0 12.0 12.0 475 413
Min
15 0 9.0 12.0 11.0 14.85 14.625 0 0 77 400 500 100 -
Typ
28 11.0 15.0 15.0 475 413
Max
50 80 6 90 50 1.5 13.0 14.8 14.5 15.15 15.375 40 2.67 50 20 50 14 14 500 550 600 -
Units
Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz
V V mA mA mAp-p V V V V V V W A mVp-p mV mV % W W F kHz kHz M kHrs
Inhibit Pin Open Circuit Voltage
9.0 12.0 11.0
VOUT VOUT VOUT VOUT VOUT VOUT
TCASE = 25C TCASE = -55C to +125C
11.88 11.70 0 0
Current
Ripple Voltage Line Regulation Load Regulation EFFICIENCY
Full Load, 20Hz to 10MHz VIN = 15V to 50V No Load to Full Load Overload
4
76 400
LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD
4
Short Circuit
SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION MTBF (MIL-HDBK-217F) VH - VL = 5V, DC = 20-80% 500 VDC AIF @ TC = 55C VOUT VOUT VOUT
500 100 -
DYNAMIC
Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot
2 4
Half Load to Full Load VIN = 16V to 40V VIN = 0V to 28V
-
500 300 -
700 500 900 500 20 50
-
500 300 -
700 500 900 500 20 50
mVPK Sec mVPK Sec mSec mVPK
Line Step Output Transient
2, 4
Notes:
1. Dependant on output voltage. 3. Derate linearly to 0 at 135C.
2. Time for output voltage to settle within 1% of its nominal value. 4. Verified by qualification testing.
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3
DVTR2800S Series
SPECIFICATIONS (TCASE = -55C to +125C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous) Input Voltage (Transient, 1 second) Output Power1 Power Dissipation (Full Load, TCASE = +125C) 50 VDC 80 Volts 40 Watts 13 Watts Junction Temperature Rise to Case Storage Temperature Lead Solder Temperature (10 seconds) Weight (Maximum) (Un-Flanged / Flanged) DVTR285R2S Min
15 0
4
+15C -65C to +150C 270C (49 / 52) Grams
Parameter STATIC
INPUT 4 Voltage Current Ripple Current Inhibit Pin Input UVLO Turn On UVLO Turn Off OUTPUT Voltage Power
3 3 4 4
Conditions
DVTR282R5S Max
50 80 6 90 50 1.5 13.0 14.8 14.5 5.26 5.33 30 6.0 50 20 50 16 16 1000 550 600 -
Typ
28 11.0 5.20 5.20 475 413
Min
15 0 9.0 12.0 11.0 2.47 2.46 0 0 63 400 500 100 -
Typ
28 11.0 2.50 2.50 475 413
Max
50 80 6 90 50 1.5 13.0 14.8 14.5 2.53 2.54 15 6.0 50 20 50 18 18 1000 550 600 -
Units
Continuous Transient, 1 sec Inhibited No Load Full Load, 20Hz to 10MHz
V V mA mA mAp-p V V V V V V W A mVp-p mV mV % W W F kHz kHz M kHrs
Inhibit Pin Open Circuit Voltage
9.0 12.0 11.0
VOUT VOUT VOUT VOUT VOUT VOUT
TCASE = 25C TCASE = -55C to +125C
5.14 5.07 0 0
Current
Ripple Voltage Line Regulation Load Regulation EFFICIENCY
Full Load, 20Hz to 10MHz VIN = 15V to 50V No Load to Full Load Overload
4
72 400
LOAD FAULT POWER DISSIPATION CAPACITIVE LOAD
4
Short Circuit
SWITCHING FREQUENCY SYNC FREQUENCY RANGE ISOLATION MTBF (MIL-HDBK-217F) VH - VL = 5V, DC = 20-80% 500 VDC AIF @ TC = 55C VOUT VOUT VOUT
500 100 -
DYNAMIC
Load Step Output Transient Load Step Recovery Line Step Recovery Turn On Delay Turn On Overshoot
2 4
Half Load to Full Load VIN = 16V to 40V VIN = 0V to 28V
-
300 300 -
500 500 600 500 20 25
-
250 300 -
400 500 450 450 20 15
mVPK Sec mVPK Sec mSec mVPK
Line Step Output Transient
2, 4
Notes:
1. Dependant on output voltage. 3. Derate linearly to 0 at 135C.
2. Time for output voltage to settle within 1% of its nominal value. 4. Verified by qualification testing.
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4
DVTR2800S Series
BLOCK DIAGRAM
PIN 1 28V IN L1 C1 IN COM PIN 10 Q1 MAGNETIC FEEDBACK Rs1 VOLTAGE AND CURRENT AMPLIFIERS -S PIN 3 +S PIN 6 C2 Rs2 OUT COM PIN 4 T1 D1 PIN 5 +V OUT
UNDER VOLTAGE SHUTDOWN
PRIMARY HOUSEKEEPING SUPPLY INH PIN 2 SYNC PIN 9
PWM CONTROL
SECONDARY HOUSEKEEPING SUPPLY
Figure 2
CONNECTION DIAGRAM
1 28V IN 9 SYNC 28 Vdc +S LOAD INH -S 10 IN COM OUT COM 4 3 +V OUT 6 5
+ -
2
Figure 3
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5
DVTR2800S Series
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 1 10K INH 2 BIAS
28V IN 1 10K OPTOISOLATOR INH 2 BIAS
OPTIONAL CAPACITOR IN COM 10
12V
OPTIONAL CAPACITOR IN COM 10
12V
Figure 4 - Internal Inhibit Circuit and Recommended Drive (Shown with optional capacitor for turn-on delay)
Figure 5 - Isolated Inhibit Drive (Shown with optional capacitor for turn-on delay)
EMI FILTER HOOKUP DIAGRAM
DVMC28 EMI FILTER 1 28V IN 28V OUT 9 SYNC 28 Vdc +S LOAD INH -S 5 IN COM OUT COM 3 CASE 4 10 IN COM OUT COM 7, 8 4 3 2 1 28V IN +V OUT 6 DVTR2800S DC-DC CONVERTER 5
+ -
2
Figure 6 - Converter with EMI Filter
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6
DVTR2800S Series
PARALLEL CONNECTION DIAGRAM
DVMC28 EMI FILTER 1 28V IN 28V OUT 9 2 1
DVTR2800S DC-DC CONVERTER 5 28V IN SYNC +V OUT +S 6 LOAD INH -S 3
28 Vdc
+ -
2
5 IN COM 3 OUT COM
4
10 IN COM OUT COM 4 7, 8 CASE
CASE 1 9
DVTR2800S DC-DC CONVERTER 5 28V IN +V OUT +S SYNC 6
2 INH 3 -S 10 IN COM OUT COM 7, 8 CASE 4
Figure 7
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7
DVTR2800S Series
OUTPUT VOLTAGE TRIM
+V OUT PIN 5 100 +S PIN 6 10K R-TRIM
The output voltage can be trimmed up by connecting a resistor between the +S pin (PIN 6) and the OUT COM pin (PIN 4). The maximum trim range is +10%. The appropriate resistor values versus the output voltage are given in the trim table below. The -S pin should be connected to the OUT COM pin.
+
2.5V
(TRIM UP)
+ -
Ri -S PIN 3 100 OUT COM PIN 4
Figure 8 - Output Voltage Trim
DVTR282R5S
+VOUT (V) 2.75 2.70 2.65 2.60 2.55 2.50 RTRIM () 1.05k 1.33k 1.82k 2.86k 6.67k -
DVTR283R3S
+VOUT (V) 3.60 3.55 3.50 3.45 3.40 3.35 3.30 RTRIM () 1.13k 1.36k 1.72k 2.32k 3.59k 7.87k -
DVTR2805S
+VOUT (V) 5.50 5.45 5.40 5.35 5.30 5.25 5.20 5.15 5.10 5.05 5.00 RTRIM () 1.05k 1.18k 1.33k 1.54k 1.82k 2.22k 2.86k 4k 6.67k 20k -
DVTR285R2S
+VOUT (V) 5.70 5.65 5.60 5.55 5.50 5.45 5.40 5.35 5.30 5.25 5.20 RTRIM () 1.09k 1.22k 1.39k 1.60k 1.89k 2.31k 2.97k 4.16k 6.93k 20.8k -
DVTR2812S
+VOUT (V) 13.2 13.1 13.0 12.9 12.8 12.7 12.6 12.5 12.4 12.3 12.2 12.1 12.0 RTRIM () 1.09k 1.19k 1.33k 1.49k 1.7k 1.98k 2.38k 2.96k 3.94k 5.86k 11.4k 242k -
DVTR2815S
+VOUT (V) 16.50 16.40 16.30 16.20 16.10 16.00 15.90 15.80 15.70 15.60 15.50 15.40 15.30 15.20 15.10 15.00 RTRIM () 1.09k 1.18k 1.28k 1.4k 1.54k 1.71k 1.94k 2.22k 2.61k 3.16k 4k 5.46k 8.57k 20k Note 1 -
Notes:
1. Connect R-TRIM = 400 from +VOUT (PIN 5) to +S (PIN 6).
1X007DSG
8
DVTR2800S Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25C, Full Load, Unless Otherwise Specified)
VIN = 16V VIN = 28V VIN = 40V
70 65 60 55 Efficiency (%)
Efficiency (%)
75 70 65 60 55 50 45
80 75 70 65 60 55 50
50 45 40 35 30 25 20 0 5 10 15 Output Pow er (W)
0
5
10 Output Pow er (W)
15
20
Efficiency (%)
0
5
10
15
20
25
30
Output Pow er (W)
Figure 9 - DVTR282R5S Efficiency (%) vs. Output Power (W)
Figure 10 - DVTR283R3S Efficiency (%) vs. Output Power (W)
Figure 11 - DVTR2805S / DVTR285R2S Efficiency (%) vs. Output Power (W)
85
85
80 Efficiency (%)
80 Efficiency (%)
75
75
70
70
65
65
60 0 10 20 Output Pow er (W) 30 40
60 0 10 20 Output Pow er (W) 30 40
Figure 12 - DVTR2812S Efficiency (%) vs. Output Power (W)
Figure 13 - DVTR2815S Efficiency (%) vs. Output Power (W)
1X007DSG
9
DVTR2800S Series
EMI PERFORMANCE CURVES
(TCASE = 25C, VIN = +28V 5%, Full Load, Unless Otherwise Specified)
Figure 14 - DVTR2800S without EMI Filter
Figure 15 - DVTR2800S with EMI Filter
1X007DSG
10
DVTR2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW
FUNCTION 28V IN INHIBIT -S OUT COM +V OUT +S CASE CASE SYNC IN COM
Figure 16 - Non-Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products) (Dimensional Limits are 0.005" Unless Otherwise Stated)
1X007DSG
11
DVTR2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW
FUNCTION 28V IN INHIBIT -S OUT COM +V OUT +S CASE CASE SYNC IN COM
Figure 17 - Non-Flanged, Seam Seal Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated)
1X007DSG
12
DVTR2800S Series
PACKAGE SPECIFICATIONS (FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW
FUNCTION 28V IN INHIBIT -S OUT COM +V OUT +S CASE CASE SYNC IN COM
Figure 18 - Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products) (Dimensional Limits are 0.005" Unless Otherwise Stated)
1X007DSG
13
DVTR2800S Series
PACKAGE SPECIFICATIONS (FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN 1 2 3 4 5 6 7 8 9 10 BOTTOM VIEW
FUNCTION 28V IN INHIBIT -S OUT COM +V OUT +S CASE CASE SYNC IN COM
Figure 19 - Flanged, Seam Seal Package and Pinout (Dimensional Limits are 0.005" Unless Otherwise Stated)
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14
DVTR2800S Series
PACKAGE PIN DESCRIPTION
Pin
1 2 3 4 5 6 7 8 9 10
Function
28V IN INHIBIT -S OUT COM +V OUT +S CASE CASE SYNC IN COM
Description
Positive Input Voltage Connection Logic Low = Disabled Output. Connecting the inhibit pin to input common causes converter shutdown. Logic High = Enabled Output. Unconnected or open collector TTL. Return Sense Output Common Connection Positive Output Voltage Connection Positive Sense Case Connection Case Connection Synchronization Signal Input Common Connection
1X007DSG
15
DVTR2800S Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Extended /ES * * HB /HB * * * * Class H /H * * * * Class K /K * * * * * * *
Screening NonDestructive Bond Pull Internal Visual Temperature Cycling Constant Acceleration PIND Pre Burn-In Electrical
MIL-STD-883
Standard
(No Suffix)
Method 2023 Method 2017, 2032 Internal Procedure Method 1010, Condition C Method 1010, -55C to 125C Method 2001, 3000g, Y1 Direction Method 2001, 500g, Y1 Direction Method 2020, Condition A2 100% at 25C Method 1015, 320 hours at +125C Method 1015, 160 hours at +125C 96 hours at +125C 24 hours at +125C MIL-PRF-38534, Group A1 100% at 25C Method 1014, Fine Leak, Condition A Method 1014, Gross Leak, Condition C -3 Dip (1 x 10 ) Method 20123 Method 2009 1. 2. 3.
*
*
* *
Burn-In
* *
*
*
*
Final Electrical
* * *
*
*
*
Hermeticity
*
* *
* *
* *
Radiography External Visual Notes:
* * * * * *
100% R&R testing at -55C, +25C, and +125C with all test data included in product shipment. PIND test Certificate of Compliance included in product shipment. Radiographic test Certificate of Compliance and film(s) included in product shipment.
1X007DSG
16
DVTR2800S Series
ORDERING INFORMATION
DVTR 1 28 2 05 3 S 4 F 5 R 6 /HB 7 XXX 8
(1) Product Series
DVTR
(2) Nominal Input Voltage
28 28 Volts
(3) Output Voltage
2R5 3R3 05 5R2 12 15 2.5 Volts 3.3 Volts 5 Volts 5.2 Volts 12 Volts 15 Volts
(4) Number of Outputs
S Single
(5) Package Option
None F Non-Flanged Flanged
(6) Rad-Hard Option2
None R Standard 100 kRad
(7) Screening Code1,3
None /ES /HB /H /K Standard Extended HB Class H Class K
(8) Additional Screening Code
Contact Sales
Notes:
1. 2. 3.
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products. VPT Inc. is not currently qualified to a DSCC certified radiation hardness assurance program. VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information concerning additional environmental screening and testing, different input voltage, output voltage, power requirement, source inspection, and/or special element evaluation for space or other higher quality applications.
1X007DSG
17
DVTR2800S Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit Drawing (SMD) *T.B.D. *T.B.D. *T.B.D. *T.B.D. *T.B.D. *T.B.D. DVTR2800S Series Similar Part Number DVTR282R5S/H DVTR282R5SF/H DVTR283R3S/H DVTR283R3SF/H DVTR2805S/H DVTR2805SF/H DVTR285R2S/H DVTR285R2SF/H DVTR2812S/H DVTR2812SF/H DVTR2815S/H DVTR2815SF/H
Do not use the DVTR2800S Series similar part number for SMD product acquisition. It is listed for reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD's can be downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA (Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales Department at: Phone: Fax: E-mail: (425) 353-3010 (425) 353-4030 vptsales@vpt-inc.com
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors or omissions. The products or specifications contained herein are subject to change without notice.
1X007DSG
18


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